Industrial Pallet Racking Systems

Pallet racking is structural infrastructure.

It affects safety, forklift flow, load capacity, inventory density, and long-term warehouse flexibility. Whether you’re installing racking for the first time, expanding capacity, or replacing damaged components, selecting the right system matters.

Atlas Pallets helps businesses source, configure, and implement pallet racking systems appropriate for their facility, load profile, and growth plans.

We focus on practical solutions — not overbuilding and not cutting corners.

Types of Pallet Racking Systems

Selective Pallet Racking

The most common warehouse storage system.

Provides direct access to every pallet.

Best for:

  • SKU variety

  • Moderate throughput

  • Flexible layouts

If you’re evaluating system types, read:

Selective Racking vs. Structural Racking: What’s the Difference?


Teardrop Racking Systems

A widely used, interchangeable design known for compatibility and adjustability.

If compatibility matters in your facility, see:

Teardrop Racking vs. Other Systems: Compatibility Explained


Structural Racking

Heavier-duty construction suitable for high-impact environments and heavier loads.

For weight considerations, review:

How Much Weight Can Pallet Racking Hold? (Load Capacity Explained)

Capacity & Load Considerations

Racking capacity is determined by:

  • Beam rating

  • Upright frame rating

  • Anchor condition

  • Load distribution

  • Pallet integrity

It is not enough to know how much a pallet weighs — you must understand how that weight transfers through beams and frames.

Helpful resources:

If you are currently storing heavy or uneven loads, it is worth verifying your system capacity.

New vs. Used Racking

Both can be viable.

Used racking can reduce upfront cost — but compatibility, condition, and safety must be evaluated carefully.

If you are weighing this decision:

We help customers evaluate cost in context — including long-term flexibility and risk.

Layout & Warehouse Optimization

Racking decisions affect:

  • Aisle width

  • Forklift maneuverability

  • Inventory density

  • Picking efficiency

  • Future expansion

Before purchasing additional racking, consider:

Small layout adjustments can significantly increase usable capacity without expanding square footage.

Safety & Compliance

Racking damage is common — particularly in high-traffic forklift environments.

Bent uprights, compromised beams, missing anchors, or improperly distributed loads can create safety risks.

If you’re unsure about the condition of your system, review:

Safety is not optional. It is operational risk management.

How Racking Interacts With Your Pallets

Racking performance depends heavily on pallet design and condition.

If you are using standard pallets, ensure they are appropriate for rack storage.

See: Are Your Pallets Safe for Racking?

If you are storing heavy machinery or irregular loads, custom pallet design may be required.

See: How Much Weight Can a Pallet Really Handle?

Racking and pallet design should be evaluated together — not separately.

Our Approach

We do not simply sell components.

We help you:

  • Determine appropriate capacity

  • Evaluate compatibility

  • Assess new vs. used options

  • Plan layout considerations

  • Replace damaged components responsibly

Request a Racking Consultation

If you’re considering:

  • New warehouse installation

  • Expanding existing storage

  • Replacing damaged racking

  • Increasing capacity

  • Reconfiguring layout

Provide:

  • Ceiling height

  • Current beam levels

  • Pallet weight

  • Forklift type

  • Square footage

  • Photos (if available)

We will review and provide guidance appropriate to your facility.

Or call us at (630) 765-5476.